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AY Plastik

NOSAB · Nilüfer / Bursa  ·  Kuruluş 1976

AY Plastik head office and production plant in Bursa NOSAB, Türkiye

Resin goes in, packaging comes out.

We started in Bursa in 1976. Today we process 30,000 tonnes of raw material a year in our 9,500 m² plant at NOSAB. We blow the film and we print it ourselves — there is no intermediary in between.

AY Plastik head office and production plant in Bursa NOSAB, Türkiye
AY Plastik

NOSAB · Nilüfer / Bursa  ·  Kuruluş 1976

Resin goes in, packaging comes out.

We started in Bursa in 1976. Today we process 30,000 tonnes of raw material a year in our 9,500 m² plant at NOSAB. We blow the film and we print it ourselves — there is no intermediary in between.

Scroll — let us go inside

01 Facade

1976

Founded in Bursa

0m²

Covered plant area

0t/year

Raw material processed

0

Product families

0

In-house processes

Product families

Three families. All of them leave the same hall.

01 · FoodAY Plastik printed film for pulses

Food Packaging

Film that touches food is not bought in — we extrude it ourselves. That means the blend is set for your product rather than for a warehouse average.

  • Pulses and Rice
  • Bread
  • Salt and Sugar
  • Nuts and Dried Fruit
  • Frozen Food
  • Chocolate and Biscuits
  • Pasta
  • Flour and Semolina

Food Packaging range

02 · CarrierRetail carrier bags produced for grocery chains

Carrier Bags

A carrier bag has one job: it must not fail at the till. In the reinforced range we double the handle zone and pull-test samples with real weight before a run is released.

  • Retail Carrier Bag
  • Patch-Handle Bag
  • Reinforced Carrier Bag
  • Pharmacy Bag
  • Hanging Bag
  • Bag on a Roll

Carrier Bags range

03 · IndustrialAY Plastik refuse sacks

Industrial Packaging

This is volume work. Refuse sacks ship on rolls, courier bags get a self-seal strip, and shrink film is tuned to the ratio your tunnel runs at.

  • Refuse Sack
  • Courier Bag
  • Detergent Packaging
  • Hygiene Product Packaging
  • Shrink Film
  • Stretch Film

Industrial Packaging range

AY Plastik flexo printing line
Flexo printing line · NOSAB

Production

Five processes. All five are ours.

Raw material goes in, palletised goods come out. Nothing is subcontracted. When something goes wrong we do not spend a week tracing which supplier caused it — the operator is in the next room.

  1. 01

    Extrusion

    Resin melts and is blown into a bubble that becomes film. Gauge is measured along the line, and material outside tolerance is pulled without stopping production.

  2. 02

    Prepress and Artwork

    Your artwork arrives and is prepared for plate. Colour separation and repeat length are settled here. Nothing reaches the press before the proof is approved.

  3. 03

    Printing

    Flexographic printing. On food-contact work only food-approved inks are used, and no other ink goes near that press.

  4. 04

    Lamination

    Two films bonded into one structure. Moisture and odour stay out and the product lasts longer on shelf — essential for nuts and coffee.

  5. 05

    Cutting and Slitting

    This is where the reel becomes a bag. Handle, gusset or reinforcement — whatever the order specifies.

Production page

Sustainability

Scrap does not go to landfill.

Trim from cutting and printing is collected separately at the machine, re-granulated on site and fed back into product groups that allow it. The “eco” claim on a bag starts in the film recipe, not at the checkout. Film that is thicker than the product needs is waste as well: if 30 microns does the job, we do not run 60.

Scrap
Recovered on site
Gauge
Only what the product needs
Recipe
Recycled resin option
Records
Every pallet linked to its order

How it works

Carrier bags produced by AY Plastik

Who buys from us

Migros, A101, ŞOK, Kipa, Macrocenter, UCZ, İHE.

Human Resources

The job is learned at the machine.

Most of the people here have been with us more than ten years. Every one of our shift leaders started as an operator. When a position opens we ask inside first.

Open positions

Open positions

  • Extrusion Operator Shift
  • Flexo Press Operator Full time
  • Maintenance Technician Full time
  • Graphic Designer Full time

Quotation

Give us the dimensions, we will price it.

Address
NOSAB — Nilüfer Organised Industrial Zone
Söğüt Cad. No: 9
Nilüfer / Bursa, Türkiye
Phone
+90 224 411 04 70 (5 lines)

Request a quote

What we need to quote

With these four we can price the same day.

  1. What is it for? Will it touch food?
  2. Width, height and gusset in millimetres
  3. What gauge? If you do not know, what weight must it carry?
  4. Printed or plain, and how many colours?