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Five processes. All five are ours.

Raw material goes in, palletised goods come out. Nothing is subcontracted, so when something needs fixing we know exactly which machine and which shift it came from.

AY Plastik extrusion hall and blown film lines
Extrusion hall · NOSAB

Processes

From resin to pallet

01

Extrusion

Resin melts and is blown into a bubble that becomes film. Gauge is measured along the line, and material outside tolerance is pulled without stopping production.

Resin is melted and blown on our own lines. Once we know what the pack has to carry, the gauge follows from it. Running thicker than the product needs costs money and wastes material — if a spec looks over-engineered we will say so before quoting.

02

Prepress and Artwork

Your artwork arrives and is prepared for plate. Colour separation and repeat length are settled here. Nothing reaches the press before the proof is approved.

We take the file from your brand team and make it press-ready: separations, plate layout, repeat length. If there is no print-ready file, our studio draws it. Production printing starts only once you have signed the colour proof.

03

Printing

Flexographic printing. On food-contact work only food-approved inks are used, and no other ink goes near that press.

We run multi-colour flexo. Shade is sampled along the reel and checked against the approved proof. Colour that drifts means reprinting the job, so the check runs continuously rather than at the end.

04

Lamination

Two films bonded into one structure. Moisture and odour stay out and the product lasts longer on shelf — essential for nuts and coffee.

Where a barrier is required we build a multi-layer structure. Which layers are needed follows from your filling conditions and the shelf life you are targeting.

05

Cutting and Slitting

This is where the reel becomes a bag. Handle, gusset or reinforcement — whatever the order specifies.

Reels are cut or slit to the ordered size. Handle, gusset and reinforced formats run on the same line. Trim is collected separately at the machine and goes back into recovery.

ZEUS 128 flexo printing press
Flexo printing · NOSAB

Capacity

30,000 tonnes a year

The plant runs across 9,500 m² of covered area. For volumes that stretch the schedule we agree the delivery plan up front — holding the promised date matters to us more than winning on price.

Standard production ranges · AY Plastik / NOSAB
Product familyGaugeWidthPrintProcesses
Food packaging25–90 µ60–900 mmFlexo, multi-colourExtrusion · Printing · Lamination
Carrier bags8–45 µ150–600 mmFlexo, 1–6 coloursExtrusion · Printing · Cutting
Refuse and courier20–80 µ200–1200 mmOptionalExtrusion · Cutting
Shrink and stretch15–60 µ100–1500 mmOptionalExtrusion · Slitting

Request a quote

Or call us: +90 224 411 04 70 (5 lines)